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Industrial Automation

Industrial Automation provides the enormous opportunities and significant advantages of improving productivity and quality, reducing errors and waste, increasing safety and adding flexibility to the manufacturing process.

 

Industrial Automation makes the possibility of eliminating the traditional production line by replacing it with non-sequential work-in-process.

Bootstrap Integrated Systems offers complete Industrial Automation Solutions covering Electrical Panel Building, PLC Programming, HMI Development and Machine Design & Development. 

Electrical Panel Building

Slitter Machine Panel Picture

Bootstrap Integrated Systems has Experienced Resources and Design Tools / Software required to Build Electrical Panels for the Automation of Industrial Machines. 

Electrical Panels are Built with appropriate Design & Development Process and Productions is done per Quality Review Process

Electrical Design Outputs

Single Line Diagram
Electrical Schematics
Bill Of Materials
Terminal Diagram
Panel General Arrangement Drawing
Layout and Wiring Diagram. 
Test Reports

​Most of our Electrical Panels are used for Motor Control of Industrial Machines. Bootstrap Integrated Systems is Specialized in,  

Variable Frequency Drives
(Allen Bradley - Power Flex 70, Power Flex 523, Power Flex 525

Yaskawa - A1000, V1000)

Servo Drives
(Allen Bradley - Kinetics 300, Siemens - V90, Parker - Compax 3S)

PLC Programming

Bootstrap Integrated Systems has ample amount of expertise in PLC programming adhering to IEC 61131-3 standard.

 

Simpler logic are implemented with  Ladder diagram, while Structured Text is used for complex applications involving several combination of decisions and higher mathematical computations.

We are predominantly experienced, but not limited to, with Controllers from Allen Bradley and Siemens. 

 

  Allen Bradly

Micro 800

MicroLogix

CompactLogix 

Siemens

Simatic S7 Series ​​

Micro850 PLC Sample Image
Compact  Logix PLC Picture
Allen Bradley Logo
Siemens PLC Logo
S71200 PLC Sample Image

Programming Software

Studio 5000 (Allen Bradley)
Connected Components Workbench (Allen Bradley)

Step 7 - Total Integrated Automation - TIA Portal. (Siemens)

UI Development 

Sample UI Development with Allen Bradley HMI Image

For safer and effective operation of any Industrial Machine, User Interface plays a key role.

Bootstrap Integrated Systems is well versed in exceptional Human Machine Interface development facilitating higher operator usability.

 

Using Industrial Standard Symbols and Images, our User Interface provides very intuitive for operators to use. 

We are well experienced in HMIs from Allen Bradley, Siemens, Delta. 

We develop UI with minimal Screen navigation yet effective coverage of functionality. 

The Interlocks on the UI provides thoughtful information about the machine functions to the operator as well provides effective diagnostic information to identify the cause for machine failure. 

Migration Services

With advancements in technologies, most of the time customer faces challenges with the obsolescence management of PLC and HMI in their long running machines. 

Bootstrap Integrated Systems offers Migration Services to migrate your outdated PLC or HMI to a suitable available model.

 

We carryout thorough implementation analysis and migrate/rebuild the Logic/UI to ensure the machine functionality remains intact.

 

While migrating the UI, we take special care to ensure the machine operator doesn't feel the difference thereby not impacting the performance of the production/testing. 

Sample HMI Migration Image
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